Copper Base PCB

Copper core PCBs with 1-4 mm copper base for extreme thermal dissipation and high-power-density designs.

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Copper Base PCB

Copper Base PCBs use a solid copper core instead of aluminum, delivering thermal conductivity around 380-400 W/m-K - roughly 100 times better than FR-4 and far above standard 1-3 W/m-K aluminum substrates. The copper base also acts as a large built-in heat sink and can be pre-machined with mounting holes, pockets and shaped edges.

Key advantages: extreme heat dissipation for high power density, lower thermal resistance between LED or power die and the heatsink, superior mechanical strength for heavy components, and optional copper core thickness from 1.0 to 4.0 mm to match your enclosure.

Typical applications include IGBT and power modules, high-power LED floodlights and stadium lights, on-board chargers, DC-DC converters, welding equipment and laser diode mounts. We support 1-4 circuit layers, 1-6 oz circuit copper, board thickness 1.0-5.0 mm and ENIG / HASL / OSP finishes.

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$9.9 /Piece

Features :
  • 1.0-3.0 mm copper core
    approx. 400 W/m-K
    Machined pockets & holes
    IPC Class 2 standard
    5-day lead time
  • $10.9 /Piece

    Features :
  • Up to 4.0 mm copper core
    IGBT / power module builds
    Thermal resistance report
    Batch price ladder
    Turnkey assembly available
  • Multi-layer PCB Capabilities

    1PCB typeCopper Base PCB (metal core)
    2Base MaterialCopper core 1.0 - 4.0 mm
    3Thermal Conductivityapprox. 380 - 400 W/m-K
    4Layer Count1-4 layers
    5Copper Weight1 - 6 oz circuit copper
    6Board Thickness1.0 - 5.0 mm
    7MachiningPockets, countersinks, shaped outline
    8Min. Trace/Space5/5 mil
    9Surface FinishENIG, HASL, OSP

    Multi-Layer Stackups

    Standard stack-up options for your design. Custom stack-ups are available on request - send your layer requirements for a free engineering review.

    4layers
    6layers

    Common Questions

    FAQ Most Popular Questions

    1、What copper base thickness can you process?
    We process copper cores from 1.0 to 4.0 mm thick. Thicker cores can be pre-machined with mounting holes, thermal pockets and shaped outlines, so the board doubles as the mechanical heatsink in your assembly.
    2、How does copper base compare with aluminum base?
    Copper base conducts heat about 60-100x better than aluminum substrate grades (approx. 400 W/m-K vs 1-6 W/m-K) and is much stiffer, but costs more and is heavier. Choose copper for IGBT modules and extreme power density; choose aluminum for cost-sensitive LED lighting.

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